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Star Wars Face Mask Pattern

When Jessica said she wanted to do a Star Wars Week, I knew I had to jump in on the action! I had to act fast but I knew exactly what I wanted to do.  With all the weather changes this Autumn, sniffles and coughs are bound to come our way! One way I curbed my kids from spreading their germs to everyone in the house (and outsiders!) was to make a sick mask that aided us from those nasty colds! And I gotta say, it did help. It does not replace coughing into your elbows, but it does help contain the amount of spreading.

Now these aren’t just for flu season, these are GREAT for costumes and Halloween too! I drafted a FREE PDF pattern for little kids, big kids, and older kids/ adults so that everyone is covered.

Pun intended ;-).

Star Wars inspired reversible face mask pattern.


Star Wars Face Mask pattern, free DIY

face mask sewing rabbit 1

face mask sewing rabbit 8

face mask sewing rabbit 9


MATTERIALS:

  • Scraps of fabric (lightweight cotton fabrics only)
  • Click HERE to download the pdf pattern
  • Basic sewing materials
  • 1/8″ elastic or elastic cording

HOW TO:

First off, gather your materials, print your pattern (set to actual image/ no scaling), then cut out your pattern.

Also note that 3/8″ (1cm) seam allowance has been added unless otherwise stated.  Light green in tutorial is for the right side of fabric and the dark green indicates wrong side.

Here we go!

Help keep your kids from spreading germs this Cold / Flu season with a free face mask pattern by @Sew Chibi Designs

1.) Cut out 2 mirror sets of your pattern piece for a total of 4 pieces

2.)  Match up your main fabrics RST (right sides together) and sew along the convex curve.  Clip the curve close to the stitching line but not into it.  Repeat for reverse/ contrast side.

3.)  Press along your seam and topstitch an 1/8″ from the edge.  Repeat for contrast side.

4.)  Take your main face mask piece and your contrast piece and pin along the top and bottom edges.  When you sew, start at the edge, sew about 1/2″ then leave a gap that is about 1/2″ wide then start again along the long edges repeating at the opposite edge and again for the bottom in the same manner.  Leave the short raw edges open.  Turn right side out and press. (optional, topstitch between top and bottom 1/8″ from edge.)

5.)  Turn the raw short edges in 1/4″ towards the wrong side, press well,  then topstitch 1/8″ from the edge.  Repeat on opposite side.  Take a length of elastic that will loosely fit your ear size.  (Mine was around 7″ long for each.)  Add two inches for tying a knot or 3/8″ to sew the edges together.  The choice is yours since it will be hidden on the inside of the mask.  Thread your elastic through and finish the edges how you please.  Pull your elastic through until your knot or sewn edges are hidden.  Repeat for opposite side.

And that’s it!


face mask sewing rabbit 6

I made a reversible Greedo/R2D2 mask for my youngest.

face mask sewing rabbit 4

face mask sewing rabbit 5

face mask sewing rabbit 7

And a Storm Trooper/ Kawaii Death Star for my eldest kiddo!

face mask sewing rabbit 2

face mask sewing rabbit 3

Well!  I hope you like this quick little tutorial on how to make a reversible Star Wars Face Mask!  I’d love to see how you use the pattern!  Use the hashtag #reversiblefacemask so I can see em!  Till next time, many many smooches and happy sewing!

– Kat

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accessories// boy// diy// girl// halloween// Star Wars11 Comments

About Jess

When I was a young girl, my nickname was Jessica Rabbit. Fast forward 20 years, and I am married to the love of my life who, as fate would have it, has the last name Abbott. That's me! Jessica R. Abbott - aka, Jess Rabbit. Simply living a happy, yet crazy, love-filled life in Virginia Beach with 3 kids and 1 puppy in tow. Read More…

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Comments

  1. Holly says

    October 13, 2017 at 4:04 pm

    Thank you so much for posting this. I have really bad asthma and live in Las Vegas so it can get really bad here for me. I plan to make a bunch of these for me and my family. Thank you!

    Reply
  2. Mae says

    March 23, 2019 at 12:50 am

    I LOVE this!!! My son has recently developed asthma and has terrible allergies. He also happens to be in LOVE with Star Wars. I was just looking for a good face mask tut that I was going to add a Star Wars design to, but to see your awesome masks has REALLY inspired me. Thank you so much for sharing! ?

    Reply
  3. Mary Lessis says

    March 4, 2020 at 5:56 am

    thank you I needed a mask for saw dust !

    Reply
  4. marianne says

    March 10, 2020 at 5:12 am

    these are super cool! do you have any tips on how to make patterns like the ones you’ve done? they look amazing

    Reply
  5. Kathryn says

    March 18, 2020 at 9:05 pm

    I’m sorry but I can find the pin for the PDF pattern. I don’t know if I’m just not seeing it or what. Could you please help? Thank you

    Reply
    • Dawn says

      April 16, 2020 at 5:18 pm

      In the materials list just above the directions

      Reply
  6. Bridget says

    March 19, 2020 at 9:15 am

    Thank you for a great pattern – it fits much better than another one I first tried out! I am having trouble top stitching neatly/easily on the top and bottom centre through all the layers and existing top stitching down the centre. Is there a best direction to iron the centre seam or something to take away bulk I can try?

    Reply
  7. Crystal says

    March 22, 2020 at 6:41 pm

    Thank you for making this post. With the current shortage on child sized mask during the Coronavirus outbreak. I plan on making a ton of these for the kids at my hospital.

    Reply
  8. Bee says

    April 9, 2020 at 4:05 am

    Thank you so much ! My son has asthma and I just repurposed one of his favorite shirts into a mask thanks to u I have a piece of mind with all thats going on with covid 19 .. God bless and stay safe .. I wish I had tissue to repay you .. ?

    Reply
  9. Lori says

    April 27, 2020 at 9:53 pm

    I’m not a professional sewer but thisooks like something I could sew!

    Reply
  10. LJ says

    May 7, 2020 at 2:57 pm

    These STAR WARS themed masks are killer. I might actually be able to get some on my friends…Nerds rule! However, I would really appreciate it if you could provide a template for the appliques. Thanks ever so much!

    Reply

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Hello, it’s me.

When I was a young girl, my nickname was Jessica Rabbit. Fast forward 20 years, and I am married to the love of my life who, as fate would have it, has the last name Abbott. That's me! Jessica R Abbott - aka, Jess Rabbit. Read More…

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